Thursday, October 17, 2013

Kawasaki Mule Charging Problem solved!

Finally
I think...

It only took 8 hours of  disassembly, google search, head scratching, crying, bargaining with God, and luck.  Mostly luck.  It was a somewhat anticlimactic solution; a loose connection.  Ask me which one and I'll tell you I have no idea.  All the parts in the charging system tested good individually, so after cleaning the connectors and re-assembling the parts the system performed within normal limits.  We'll see if it lasts.

Usefull resources:

Charging Troubleshooting Flowchart  Print this out, it was a lifesaver

My Mower Parts  Online Kawasaki manual for the fj400d engine

ElectroSport Industries    "How a Motorcycle Charging System Works"